Energy

Silicon layers produced by HWCVD for a heterostructure solar cell.
© Fraunhofer IST, Falko Oldenburg
Silicon layers produced by HWCVD for a heterostructure solar cell.

Efficient technologies are the key to a successful energy transition

The de-fossilisation of society and the economy requires a consistent transition towards the integration of renewable energy technologies. However, this can only succeed by developing innovative technologies for energy generation, conversion and storage that are even more efficient, cost-effective and environmentally friendly. Digitalization is supporting this transition by making it possible to intelligently network complex systems, such as producer networks, energy grids or industrial and private energy consumers.

 

From photovoltaics to batteries to hydrogen - Fraunhofer IST develops innovative solutions for the energy sector

At Fraunhofer Institute for Surface Engineering and Thin Films IST, we actively collaborate in order to advance energy research in a wide range of areas. Our main focus is on the development of innovative and sustainable battery technologies based on solid electrolytes (All-Solid-State Batteries - ASSB) and recyclable raw materials. In addition to battery production, we also focus on the development of efficient recycling techniques in order to close the material loop.

In the field of photovoltaics, we ensure ever greater efficiency of solar cells with the development of functional coatings and s layer systems produced by means of new and industrially established processes. We are also involved in developing hydrogen technologies that are market-ready by optimizing coating systems for components such as electrolysers, fuel cells or hydrogen tanks.

Furthermore, we solve systemic problems such as industrial hydrogen supply and the implementation of sector coupling. Together with strong partners from industry and science; the Fraunhofer Center for Energy Storage and Systems ZESS, the Battery LabFactory Braunschweig (BLB), the Hydrogen Campus Salzgitter and the Open Hybrid LabFactory (OHLF), we drive energy research forward.

Jointly we find solutions and we would be happy to advise you!

Our main focuses and expertise

Sustainable energy storage systems and converters

In the transition from fossil fuels to renewable energies, a holistic view of the entire product life cycle of components for hydrogen and battery applications is crucial; this will enable the effective and resource-conserving storage of energy from renewable sources and the promotion of a green energy economy. In addition, high production costs and the lack of infrastructure are major hurdles standing in the way of widespread market acceptance. At the Fraunhofer IST, we pursue the goal of realizing technologies economically and ecologically. In order to achieve this, we are developing innovative approaches for the production, utilization and recycling of energy storage systems and converters.

 

Sustainable battery and hydrogen systems

Battery systems

 

Sustainable battery and hydrogen systems

Hydrogen and fuel cell systems

Sustainable solutions for green hydrogen and energy storage systems

Our offer

At the Fraunhofer IST, we develop holistic concepts for the creation and utilization of green hydrogen as well as for the production of sustainable components for energy storage systems and converters. One particular focus is on the sustainable design of the entire product life cycle, from which our customers benefit through targeted methodological support.

Furthermore, we offer training programs in which participants from industry and research acquire fundamental knowledge and have access to the latest research results. In this way, practical specialist knowledge is promoted in order to drive forward innovative and sustainable solutions within companies.

The future of solar-cell production

Although photovoltaics is now the most affordable technology for the generation of electricity, there are still major hurdles to overcome. One of the key issues is insufficient grid integration and limited storage options. This situation makes it impossible to feed all of the created electricity into the grid, and the resulting increased grid fees have to be borne by the consumers. A further problem lies in the production chain: PV modules are predominantly manufactured in China. In order to strengthen Europe’s resilience in this field, independent European module production is necessary. The associated higher costs would only have a minor impact on electricity generation costs – less than 0.5 Cent per kilowatt hour.

 

Diamond-based systems and CleanTech

Layers for photovoltaics

Energy / photovoltaics

Our offer

Innovations in PV cell technology can contribute towards reducing the electricity generation costs. At the Fraunhofer IST, we develop processes and system technologies for the production of the most diverse functional layers for the latest tandem cell technologies in order to significantly increase cell efficiencies.

One particular focus thereby lies on the adaptation of these to the G12 standard format for silicon solar cells (210 mm x 210 mm) and the demonstration of their scalability. One example of this is the development of a hybrid vacuum system for perovskite-silicon tandem cells. This system enables the precise and efficient deposition of several functional layers in succession.

 

In focus

Into the future with sustainable energy

 

Hydrogen analytics

How deeply does hydrogen penetrate surfaces?

 

Technology: Atomic layer deposition

Nanomaterials for the energy revolution

Selected reference projects

 

Reference project

Disassembly and recycling concepts for PEM fuel cell stacks

 

Reference project

Sustainable Steel from Australia and Germany

 

Reference project

Materials for sustainable tandem solar cells with maximum conversion efficiency

 

Reference project

Transformation of the Wilhelmshaven region

 

Reference project

HELMIZ innovation center

 

Reference project

HySecunda

 

Reference project

Biomimetic plasma polymers for the functionalization of paper

 

Reference project

CO₂-saving lightweight-construction solutions for next-generation battery housings

 

Reference project

Economical production of metallic bipolar plates

Fraunhofer joint project “Neo-PEC”

 

Fraunhofer joint project Neo-PEC

Sustainable hydrogen from sunlight

 

Project progress in the joint project Neo-PEC

Hydrogen production by means of sunlight

Our commitment to research clusters

 

Fraunhofer Center for Energy Storage and Systems ZESS

 

greenBatt – Competence Cluster Recycling & Green Battery

 

FestBatt – Cluster of Competence for Solid-State Batteries

 

ProZell – Competence Cluster for Battery Cell Production

 

Hydrogen Campus Salzgitter

Further information

 

From research

Sustainable recycling of silicon photovoltaic modules

 

From research

Hydrogen separation membrane